Fillable checklist

RV Maintenance Checklist: Travel Trailer and Motorhome Systems (Free Printable PDF)

Fillable RV systems service checklist: roof, tires, LP, batteries, generator, plumbing, brakes, detectors. Print blank or save a filled PDF.

Logs & Records Fillable form · 10 sections · 74 checks Download filled or blank PDF and CSV Cross-checked against NFPA, NHTSA, CPSC, Dexter and Suburban · Last verified Sep 16, 2026

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  • 10 sections
  • 74 checks
  • Blank for each visitor

Form details

Coach and service header

Identify one travel trailer or motorhome and the service interval. This is an owner systems checklist, not a federal RV inspection sticker and not a light-vehicle shop log.

12 fields
Coach and service header

Inspection station

Roof and seals

Dicor suggests a semi-annual roof look at the membrane and lap sealant. Clean at least four times a year. Mark N/A only if that feature is not on this coach.

10 items
Roof and seals

Roof membrane

Cuts, punctures, open seams, and standing-water damage

Roof membrane: OK, Defect, N/A

Lap seals at terminations

Sealant at rails, vents, skylights, antennas, and fasteners. Dicor suggests a semi-annual look.

Lap seals at terminations: OK, Defect, N/A

Roof air conditioner

Gasket, shroud, and fastener seals

Roof air conditioner: OK, Defect, N/A

Slide-out seals

Roof, wiper, and bulb seals on each slide

Slide-out seals: OK, Defect, N/A

Windows and entry door

Seals intact, no daylight or soft surrounding structure

Windows and entry door: OK, Defect, N/A

Compartment doors

Door seals and latches close without gaps

Compartment doors: OK, Defect, N/A

Underbelly or belly wrap

No tears that expose tanks, lines, or wiring

Underbelly or belly wrap: OK, Defect, N/A

Roof cleanliness

Debris off the membrane. Dicor: clean at least four times a year.

Roof cleanliness: OK, Defect, N/A

Safe footing on the roof

Walk only where the OEM allows. Wet membrane is slippery.

Safe footing on the roof: OK, Defect, N/A

Ladder, rack, and solar mounts

Fasteners present and sealed

Ladder, rack, and solar mounts: OK, Defect, N/A

Inspection station

Tires and wheels

NHTSA: monthly cold pressure including the spare. Use the RV placard, not the sidewall maximum. Some makers replace RV tires at 6 to 10 years. This form does not pick one federal age.

11 items
Tires and wheels

Cold inflation, all positions

Gauge vs the RV placard or OEM table after at least three hours parked. NHTSA: monthly, including duals.

Cold inflation, all positions: OK, Defect, N/A

Spare tire pressure and condition

NHTSA includes the spare in the monthly check. Do not use a worn spare as an everyday tire except for a flat.

Spare tire pressure and condition: OK, Defect, N/A

Tread depth and wear bars

Replace at 2/32 inch or when wear bars are flush (NHTSA). Prefer a gauge.

Tread depth and wear bars: OK, Defect, N/A

Sidewall and carcass

Cracks, cuts, bulges, or exposed cord. Fail even if tread remains.

Sidewall and carcass: OK, Defect, N/A

Uneven or cupped wear

One-shoulder, cupping, or flat spots that need a shop look

Uneven or cupped wear: OK, Defect, N/A

DOT TIN week and year

Last four digits. Read both sidewalls if needed. NHTSA: some makers replace at 6 to 10 years. No single federal age.

DOT TIN week and year: OK, Defect, N/A

Valve stems and caps

Caps on, no hiss, stems not cracked

Valve stems and caps: OK, Defect, N/A

Wheels and rims

Cracks, elongation at studs, or impact damage (Dexter: inspect wheels)

Wheels and rims: OK, Defect, N/A

Wheel nuts

Present and tight to the axle or coach OEM torque. Do not guess ft-lb.

Wheel nuts: OK, Defect, N/A

Load vs ratings

Do not exceed GVWR, axle, or tire load range on the placard.

Load vs ratings: OK, Defect, N/A

TPMS if equipped

Do not ignore a lamp. NHTSA: TPMS is not a substitute for a monthly gauge.

TPMS if equipped: OK, Defect, N/A

Inspection station

LP gas system

USFA: check lines and leak-test fittings. NFPA: keep an updated gas-leak detector and have the propane system inspected. Never use a flame.

9 items
LP gas system

Cylinders or ASME tank

Secured, collars and valves intact, no heavy rust at the valve

Cylinders or ASME tank: OK, Defect, N/A

Regulator and pigtails

Cover in place, hoses not cracked or flattened

Regulator and pigtails: OK, Defect, N/A

Supply lines

No kinks, abrasion, or UV damage (USFA)

Supply lines: OK, Defect, N/A

Fitting leak test

Listed leak-detection solution on connections. Never an open flame.

Fitting leak test: OK, Defect, N/A

Appliance vents

Furnace, water heater, refrigerator, and range vents clear and not blocked by a door

Appliance vents: OK, Defect, N/A

LP / gas-leak detector

Updated detector on board (NFPA)

LP / gas-leak detector: OK, Defect, N/A

Manual shutoffs

Reachable and labeled at the tank and, if fitted, at appliances

Manual shutoffs: OK, Defect, N/A

LP compartment

Ventilated. No stored gasoline or other flammables with the cylinders.

LP compartment: OK, Defect, N/A

Unused propane appliances

Off if they will not run this stay, confirmed at the control and the valve

Unused propane appliances: OK, Defect, N/A

Inspection station

12V house and chassis batteries

Trojan: inspect terminals regularly. Water flooded cells after a full charge to about 1/8 inch below the vent well. Mark watering N/A on AGM, gel, or lithium.

8 items
12V house and chassis batteries

House battery terminals and case

Clean, dry, tight to the battery OEM spec. Trojan: do not overtighten.

House battery terminals and case: OK, Defect, N/A

Chassis or engine battery

Same terminal and case check on the starting battery

Chassis or engine battery: OK, Defect, N/A

Flooded-cell water

After a full charge: about 1/8 inch below the vent well, plates covered, distilled water only. N/A on AGM, gel, or lithium.

Flooded-cell water: OK, Defect, N/A

Hold-downs

Batteries cannot shift in travel

Hold-downs: OK, Defect, N/A

Battery disconnect

Cutoff opens the house bank as designed

Battery disconnect: OK, Defect, N/A

Converter, inverter-charger, or solar

Normal charge indication. Do not invent a voltage Pass/Fail.

Converter, inverter-charger, or solar: OK, Defect, N/A

Corrosion and leaks

No acid film, cracked case, or wet electrolyte on the box

Corrosion and leaks: OK, Defect, N/A

House vs chassis isolation

Isolator or battery isolation manager works as designed

House vs chassis isolation: OK, Defect, N/A

Inspection station

Generator (if equipped)

Portable sets: outdoors and at least 20 feet from openings (Ready.gov, CPSC). Built-in sets follow the coach OEM. Mark the station N/A if none is fitted.

9 items
Generator (if equipped)

Generator on this coach

Mark remaining rows N/A if the coach has no generator.

Generator on this coach: OK, Defect, N/A

Portable placement

Outdoors only, at least 20 feet from doors, windows, and vents (Ready.gov, CPSC).

Portable placement: OK, Defect, N/A

Exhaust direction

Aimed away from this RV, neighbors, and openings (USFA, CPSC).

Exhaust direction: OK, Defect, N/A

Not in an enclosure

Not in a bay, garage, shed, tent, or similar enclosed space, even with a door open (CPSC).

Not in an enclosure: OK, Defect, N/A

Built-in genset exhaust

Hardware intact, pointed downwind, seals to the living space intact. Portable-placement rows N/A.

Built-in genset exhaust: OK, Defect, N/A

Oil and cooling air

Level and intakes per the generator OEM

Oil and cooling air: OK, Defect, N/A

Dry unit and cool refuel

Keep dry. Let it cool before adding fuel (Ready.gov).

Dry unit and cool refuel: OK, Defect, N/A

CO alarm before first start

Test the CO alarm before starting the set (USFA).

CO alarm before first start: OK, Defect, N/A

Labels and OEM book

Warnings readable. CPSC: maintain the generator per its instructions.

Labels and OEM book: OK, Defect, N/A

Inspection station

Water heater and plumbing

Suburban: inspect the anode every 6 to 12 months and replace yearly or when more than 75 percent is gone. Tankless and many aluminum tanks have no anode. This is not a winterize checklist.

10 items
Water heater and plumbing

Water heater anode

Suburban steel tank: inspect every 6 to 12 months. Replace yearly or when more than 75 percent is gone. N/A if this heater has no anode.

Water heater anode: OK, Defect, N/A

Water heater tank and door

No water leaks, no heavy soot at the burner or intake

Water heater tank and door: OK, Defect, N/A

T and P relief valve

Not blocked. Drain path clear. Do not invent a drip limit.

T and P relief valve: OK, Defect, N/A

Fresh tank and fill

Tank, fill, and vent fittings dry

Fresh tank and fill: OK, Defect, N/A

City-water inlet

Inlet and regulator, no weeping

City-water inlet: OK, Defect, N/A

Demand pump and visible lines

Pump, PEX or copper joints, and filters dry

Demand pump and visible lines: OK, Defect, N/A

Faucets, shower, and toilet

No drips at fixtures or traps

Faucets, shower, and toilet: OK, Defect, N/A

Gray and black tanks

Tank fittings and dump valves closed and dry when not dumping

Gray and black tanks: OK, Defect, N/A

Water-heater bypass

Valves in the correct position for this season. This is not a winterize sheet.

Water-heater bypass: OK, Defect, N/A

Wet bay or utility center

No standing water on the floor or in boxes

Wet bay or utility center: OK, Defect, N/A

Inspection station

Trailer brakes and bearings

Dexter intervals are for typical trailer axles. Motorhomes follow the chassis maker and mark trailer rows N/A. E-Z Lube does not replace a bearing inspection.

9 items
Trailer brakes and bearings

Trailer brake operation

Electric or hydraulic brakes apply and release (Dexter: every use).

Trailer brake operation: OK, Defect, N/A

Breakaway switch and battery

Cable, switch, and dedicated battery charged (Dexter: every use).

Breakaway switch and battery: OK, Defect, N/A

Manual brake adjustment

If not self-adjust: Dexter 3 months or 3,000 miles. N/A on Nev-R-Adjust or self-adjust.

Manual brake adjustment: OK, Defect, N/A

Brake magnets and controller

Wear and current if due (Dexter: 6 months or 6,000 miles).

Brake magnets and controller: OK, Defect, N/A

Linings, cylinders, lines, wiring

Contamination, leaks, kinks, bare spots (Dexter: 12 months or 12,000 miles).

Linings, cylinders, lines, wiring: OK, Defect, N/A

Wheel bearings and cups

Inspect, clean, and pack (Dexter: 12 months or 12,000 miles). E-Z Lube does not replace inspection.

Wheel bearings and cups: OK, Defect, N/A

Hub seals

No grease flung onto wheels or onto linings

Hub seals: OK, Defect, N/A

Hubs and drums

No scoring, blueing, or play beyond the axle OEM

Hubs and drums: OK, Defect, N/A

Motorhome chassis wheel ends

Follow the chassis maker, not this trailer schedule. Mark N/A on a trailer.

Motorhome chassis wheel ends: OK, Defect, N/A

Inspection station

Detectors, extinguisher, and exits

USFA and CPSC: test smoke and CO alarms every month. CPSC: RV-rated CO alarms should be used. RVIA requires CO in motor homes and trailers. NFPA: keep an LP detector and a reachable extinguisher.

8 items
Detectors, extinguisher, and exits

Smoke alarm

Installed and monthly test passed (USFA, CPSC).

Smoke alarm: OK, Defect, N/A

Carbon monoxide alarm

Installed and monthly test passed. CPSC: use an RV-rated alarm. RVIA requires CO in motor homes and trailers.

Carbon monoxide alarm: OK, Defect, N/A

LP / gas alarm

Present and inside its service life (NFPA).

LP / gas alarm: OK, Defect, N/A

End-of-life dates

Replacement age from each alarm label (CPSC).

End-of-life dates: OK, Defect, N/A

Alarm power

12V feed or backup battery showing normal power

Alarm power: OK, Defect, N/A

Portable fire extinguisher

Charged, pinned, and reachable (NFPA, USFA).

Portable fire extinguisher: OK, Defect, N/A

Two ways out

Windows and emergency egress open (NFPA).

Two ways out: OK, Defect, N/A

Alarm response

If CO sounds: fresh air first, then 911. Do not hunt the source (CPSC).

Alarm response: OK, Defect, N/A

Form details

Defects and sign-off

List defects found on this service visit. Sign when the record is complete. This page is not a state sticker and not a licensed LP qualification.

9 fields
Defects and sign-off

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These checklists are provided for general reference only. Always verify the steps against the vehicle manufacturer's service information, your shop's procedures or a qualified technician before relying on them, especially for safety-critical work.

What this checklist is for

This is a service record for your motorhome or travel trailer.  It’s a form you fill out on the screen and can save as either a CSV or a PDF.  The record has the name of the coach and the date it was due for service. It will show marks for each station (OK, Defect, N/A).  You would document any defects discoverd and who signs off.

These are the tasks they request for you to complete on their own official pages: Battery check, LP lines, tire, roof membrane and lap seal, generator placement, alarm, trailer brake, and water heater anode.

RVIA has adopted NFPA 1192 as the construction standard. That standard dictate how new coaches should be constructed. It is not a federal roadside inspection sticker, and this page does not invent one.

What it is not

  • It is not an RV winterizing checklist. That unpublished form covers antifreeze, bypass valves, and tank drain-down. Name it in plain text. This sheet only asks whether the water heater and plumbing are leak-free and whether a Suburban-style anode is still serviceable.
  • It is not an RV campsite setup checklist. That unpublished form covers leveling, hookups, and site layout. Name it in plain text. Generator placement on this sheet is a carbon monoxide clearance check, not a campsite pad plan.
  • It is not the published vehicle maintenance log for a car or light truck. Use that log for chassis oil, filters, and shop visits. Link a tire-only walk to the published tire inspection checklist if you want a per-wheel psi sheet. A departure packing list belongs on the published road trip checklist.
  • It is not a state inspection sticker, a title, or a licensed LP-gas qualification. USFA tells owners to have a trained technician inspect the RV at least once a year. NFPA tells you to have the propane system inspected so it still works. Those visits are not this PDF.

How to fill each block

Enter the date and select a service interval.

Record the vehicle info, such as the make, model, year, type, and VIN. Record chassis or tow-vehicle miles and generator hours if the set has an hour meter. Check that you have the OEM manuals

Check the box if the annual tech visit is scheduled or current.

Inspect the roof twice a year. Check membrane damage plus lap sealant at all terminations. At least four times per year clean the roof. Do not use harsh abrasive or petroleum-solvent cleaners. Identify leaks, open laps, and cuts. Membrane is slippery when wet. Sealant does not have a required thickness…don’t make one up.

Tire pressure: Check at least monthly, and after the vehicle has sat for at least three hours. Include the spare. Look on the coach maker’s table, or the RV placard, for correct inflation figures. A TPMS is no substitute for a gauge.

Replace a tire at 2/32 inch of tread or sooner if there is damage like cuts, cracks, or bulges. NHTSA says aging tires is a hazard for RVs. Many coach manufacturers suggests six to 10 years of service. The form doesn’t select any single age from federal. Wheel nuts should be torqued to either coach or axle spec. Don’t guess a foot-pound figure.

Inspect propane lines for any damage or kink. Use a gas leak detection device to test connections for leaks. Keep a gas-leak detector on board and check appliances for leaks. Do not use an open flame to detect leaks.

Verify tanks/cylinders is secure. Make sure shutoffs are accessible and vents is clear of obstructions. Mark N/A if tank/appliance is not on this coach.

Check the batteries by inspecting the cables, terminals, and battery case regularly. Tighten connections to terminal spec. Flooded batteries needs water after a full charge. Add water to 1/8 inch from vent well. Test periodically until familiar with interval, about monthly.

Don't attempt to water AGM, gel, or lithium batteries. On most motorhomes, the house battery bank is a separate job from the chassis battery bank.

Place the portable generator outdoors, at least 20′ from any opening. Do not operate in closed spaces. Allow to cool before refueling. Exhaust should point out from RV.

Check CO detectors before starting the portable set. For built-in gensets, follow the OEM instructions for exhaust hardware. Mark rows where a portable is placed as N/A if it is built-in. Mark the entire station N/A if the coach lacks a generator.

Anode in water heater? Check every 6-12 months. If over 75 percent gone, replace. Sulfate water and high iron will eat up the rod faster. Many tanks are made of aluminum, and tankless units don't have one. If so, mark N/A on this row. Look for leaky fittings by walking around what you can see. It is not part of winterization.

Before every trip, test the brake operation and test the breakaway battery.

At 3 months/3,000 miles: Manual drum adjustment

What varies

At 6 months or 6,000 miles: Examine controllers and magnets

Examine bearings, cylinders, and linings at 12 months or 12,000 miles.

Dexter notes that using E-Z Lube or oil fill doesn't substitute for periodic bearing inspections. The motorhome marked the trailer schedule N/A; it follows the chassis maker’s schedule.

All RVs should have smoke and CO alarms. Test monthly. CO alarms should be installed outside sleeping areas. Use RV rated alarms. Have a portable extinguisher onboard. Plan two ways out.

After you finish

The recommended replacement age for alarms is provided. If CO alarm sounds, get to fresh air immediately and call 911. Don't try to find the source first. List what failed, where, and what you will do about it. Decide whether to travel based on whether there were defects, if they were repaired before travel, if they were scheduled but still safe, or if you should of not travel. Sign when record is filled out.

For instance, campgrounds and states may add fire-extinguisher, smoke-alarm, or LP rules. This is not stamped by a tech who inspected it according to NFPA 1192. It’s different for motorhomes different than it is for travel trailers.

For towables, the breakaway interval goes here. For motorhomes, chassis service goes here. For portable generators, 20-foot clearance applies. For built-in sets, apply the OEM spec from the coach.

Not a substitute for the OEM or a licensed inspection

There is no single national Pass/Fail standard. If your book differs from this sheet, follow your book. Make no guesses on replacement year, torque, or psi. Use the filled PDF or CSV to download a copy. The answers live here in this browser. Save a copy with the OEM manuals. This is not legal advice. This is a recordkeeping template.